STUNNING
SCALDING PROCESSES
DEHAIRING
FINAL TREATMENT
WORKPLACE EQUIPMENT AND ACCESSORIES
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| BANSS scalding process achieves the highest scalding quality with the use of efficient technology. | ||||||
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Vertical condensation scalding process |
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| Scalding is carried out with 60°C (140°F) warm humid air instead of water. The scalding equipment is constructed in a sandwich-construction style and insulated. There is a fully accessible stainless steel tank located at the bottom of the scalding tunnel. Air deflector plates are installed on the interior walls. Fans are aspirating the air in the upper part of the tunnel and circulate this air in exterior channels. During this operation the air is moistened and heated by water vapor. The fans blow the heated air through the lower part back to the scalding tunnel. |
The air deflector plates push the heated air onto the carcasses where water vapor condenses which creates the scalding effect. To avoid any risk of corrosion in the scalding tunnel, the conveying system has been installed outside of the scalding tunnel; based on a patent registered design. The looped chains for the carcasses are introduced through a slot in the celling of the scalding channel that is sealed with brushes. There are insulated doors allowing access to the tunnel. Proven and reliable control units perform the process and the automatic temperature control. |
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Vertical condensation scalding tunnel |
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Highlights |
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Self-supporting execution on a floor pedestal with housed transition |
Equipment is suspended in order to achieve high hygiene standards |
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Vertical water scalding process |
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| During the circulation process, in a closed and well insulated scalding tunnel, water with a temperature of approximately 60°C (140°C) is sprayed out of special nozzles to the free hanging carcass. High-capacity pumps evacuate water out of a steam heated "in the tunnel" integrated industrial water tank into the spray system. |
The system can be supplied with heat exchangers. The sandwich constructed scalding tunnel with double doors serves as a lock gate at the entry and exit points. This allows for optimal insulation. Proven and reliable control units perform the process and the automatic temperature control. |
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Vertical water scalding tunnel |
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Horizontal water scalding in a paddle wheel tank |
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| Depending on the capacity, 1 - 2 pigs or 1 sow from the debleeding- and/or deshackling conveyor are deposited on a rake in the paddle wheel tank. Scalding bath can be heated with an optional heat exchanger. |
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Horizontal scalding tank |
Paddle wheel scalding tank |
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